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19 | Step-by-Step Face Grain Cutting Board Build with Juice Grooves

May 6, 2023
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Finished face grain cutting board with striped hardwoods and juice grooves on a marble counter, from the step-by-step build.
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You have spent 3 days making a cutting board. It is perfectly sanded. It is beautiful. Now you have to take a machine spinning at 20,000 RPM and plunge it into the finished surface to cut a trench (Juice Groove) around the edge.

One slip, and the board is ruined. This is the most stressful 30 seconds in woodworking.

Here is how to do it without having a heart attack.


The Challenge

Freehanding a juice groove is suicide. You need a guide. Using the fence on the router table is risky (if you lift off the fence, you carve a zag). The solution: A Frame Jig.


The Jig Build

  1. The Box: I grabbed 4 scraps of plywood and double-sided taped them to my workbench, forming a tight square frame AROUND the cutting board.
  2. Offset: I positioned the frame exactly 3 inches away from the board edge on all sides.
  3. The Router: I used a "Guide Bushing" (a mental ring on the router base).

The Cut

  1. Setup: I installed a 1/2" Core Box bit (round nose).
  2. Depth: I set the depth shallow. 1/16th inch.
  3. Pass 1: I ran the router around the inside of the plywood frame. The bushing rode against the plywood wall, keeping the bit perfectly steady.
  4. Pass 2: I lowered the bit another 1/16th and ran it again.
  5. Pass 3: Final depth.

Because the router base is referenced off the external frame, any slight movement of the board doesn't matter as much. It is fail-safe.


Burning Prevention

Maple burns easily.

  • Cleaning the Groove: I took a piece of sandpaper, wrapped it around a dowel, and sanded the inside of the groove to remove burn marks (black spots).
  • Goose Neck Scraper: A small curved scraper helps clean the bottom of the trench.

Conclusion

The juice groove adds function (catches steak juice) and a professional border. Using the "Frame Jig" method takes 10 minutes to set up, but guarantees a perfect rectangle every time. DO NOT FREEHAND THIS.

19 | Step-by-Step Face Grain Cutting Board Build with Juice Grooves | Sawdust Journey